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Richter Rubber Technology

Male Condom Production Machine - Single Track

Capacity

Operator

Power Supply

Power Consumption:

Main Supply Breaker

Machine Panel Breaker 

Total Motor Load

Total Heater Load

Total Load

Water Supply

Compressed Air

Total Weight

Dimensions

(length x width x height)

Programmable speed in the range of 75-95 pcs./ min, translating to approx. 30-47 million pcs./ year based on 350 operation days

1 Operator

380/ 440V, 50/ 60Hz, approx. 100kW connecting power, 70 kW installed

 

150 Amps, 3 Phase

150 Amps, 3 Phase

16 Amps / Phase

86 Amps / Phase

102 Amps /Phase

clean, soft drinking water, c. 200 l/hr.

5 bar oil/ water free approx. 0.5 m³/h (for Auto level control)

approx. 4.5 tons 

35.6m x 1 - 1.2m x 1.90m

Capacity

Operator

Power Supply

Power Consumption:

Main Supply Breaker

Machine Panel Breaker 

Total Motor Load

Total Heater Load

Total Load

Water Supply

Compressed Air

Total Weight

Dimensions

(length x width x height)

TECHNICAL DATA
Richter Engineering advanced condom dipping machines, double and single track
DESCRIPTION
  • Daily capacity (24h) of one dipping line and its components is approx. 800 gross or 115,000 pcs.

  • Shipment in 2 x40’containers

Each machine features:

  • Nominal operational chain speed adjustable from 75 pcs./ min (5.25m/ min) up to 95 pcs/min (6.65m/min) controlled by inverter geared motor

  • 1.5kW, 1,000 borosilicate glass formers (Ø33-37mm) with smooth surface and reservoir on line 930 formers (other types available on request)

  • Approx. 70 spare formers are delivered

  • Dual-purpose SS Dip Tanks designed for dual usage on both sides with a thermostat-controlled cooling jacket, connected to a chilling unit, supporting both low and high-pressure systems.

  • Automated removal of condoms using either double brushes or an optional underwater jet stripping system

  • Aluminum composite material cover sheet and detachable PVC curtain for dip and leach tanks

  • Automatic cleaning and drying of glass formers after stripping

  • Automatic beading station

  • Thermostat controlled intermediate dryer, vulcanization ovens and leach tank

  • Machine is set to control and record all functions by PC

WARRANTEE PERIOD

One year–not including normal wear and tear on parts like bearings,brushes, belts, glass formers etc.

Capacity

45~55 pcs/min

 

Operator
2 to 4 operators


Carton Size Range
Min. 50 X 25X 15mm

Max. 220 X 90 X 70mm


Folded Leaflets Size
Min. 20 X 100mm~Max. 40 X 200 mm


Motor
1 HP — Index in Japan Sankyo (SANDEX)


Power Supply
220 V single phase


Compressed Air
6 bar oil and water free c. 0.5 m³/h


Dimensions
(length x width x height)
2.69m x 0.97m x 1.50m

Additional Options Available
  • SS casted U clamps and nickel-plated brass core part

  • 15” Touch screen control panel facilitating control of all functions

  • 100mm insulation for the top and SS bottom ovens

  • Insulation for dip and leach tanks

  • Inverter implemented for gear motors, covering functions such as stirrer and former turning

  • Monitoring system integrated per machine

  • Additional 1-meter cooling section after the intermediate dryer

  • Machine is equipped and ready for controlling and recording all functions through a PC

  • Comprehensive monitoring system, inclusive of hardware, software, and installation

Capacity

Programmable speed in the range of 75-95 pcs./ min, translating to approx. 30-47 million pcs./ year based on 350 operation days

Operator

1 Operator

Power Supply

380/ 440V, 50/ 60Hz, approx. 100kW connecting power, 70 kW installed

Power Consumption

Main Supply Breaker

150 Amps, 3 Phase

Machine Panel Braker

150 Amps, 3 Phase

Total Motor Load

16 Amps / Phase

Total Heater Load

86 Amps / Phase

Total Load

102 Amps /Phase

Water Supply

clean, soft drinking water, c. 200 l/hr.

Compressed Air

5 bar oil/ water free approx. 0.5 m³/h

(for Auto level control)

Total Weight

approx. 4.5 tons 

Dimensions (length x width x height)

35.6m x 1 - 1.2m x 1.90m

Capacity

Programmable speed in the range of 75-95 pcs./ min, translating to approx. 30-47 million pcs./ year based on 350 operation days

Operator

1 Operator

 

Water Supply

clean, soft drinking water, c. 200 l/hr.

Compressed Air

5 bar oil/ water free approx. 0.5 m³/h

(for Auto level control)

Dimensions (length x width x height)

35.6m x 1 - 1.2m x 1.90m

Total Weight

approx. 4.5 tons 

Power Supply

380/ 440V, 50/ 60Hz, approx. 100kW connecting power, 70 kW installed

Main Supply Breaker

150 Amps, 3 Phase

Machine Panel Braker

150 Amps, 3 Phase

Total Motor Load

16 Amps / Phase

Total Heater Load

86 Amps / Phase

Total Load

102 Amps /Phase

Male Condom Production Machine - Double Track

Richter Engineering advanced double track condom dipping machine
DESCRIPTION
  • Daily capacity (24h) of one dipping line and its components is approx. 1,600 gross or 230,000 pcs

  • Shipment occurs in 4 x 40’containers

Each machine features:

  • Nominal operational chain speed adjustable from 150 pcs./ min (5.25m/ min) up to 190 pcs/min (6.65m/min) controlled by inverter geared motor

  •  1.5kW, 2,000 borosilicate glass formers (Ø33-37mm) with smooth surface and reservoir on line 1,950 formers (other types available on request)

  • approx. 50 spare formers are delivered

  • Dual-purpose SS Dip Tanks designed for dual usage on both sides with a thermostat-controlled cooling jacket, connected to a chilling unit, supporting both low and high-pressure systems.

  • Automated removal of condoms using either double brushes or an optional underwater jet stripping system

  • Aluminum composite material cover sheet and detachable PVC curtain for dip and leach tanks

  • Automatic cleaning and drying of glass formers after stripping

  • Automatic beading station

  • Thermostat controlled intermediate dryer, vulcanization ovens and leach tank

  • Machine is set to control and record all functions by PC

WARRANTEE PERIOD

One year–not including normal wear and tear on parts like bearings,brushes, belts, glass formers etc.

Capacity

45~55 pcs/min

 

Operator
2 to 4 operators


Carton Size Range
Min. 50 X 25X 15mm

Max. 220 X 90 X 70mm


Folded Leaflets Size
Min. 20 X 100mm~Max. 40 X 200 mm


Motor
1 HP — Index in Japan Sankyo (SANDEX)


Power Supply
220 V single phase


Compressed Air
6 bar oil and water free c. 0.5 m³/h


Dimensions
(length x width x height)
2.69m x 0.97m x 1.50m

Additional Options Available
  • SS casted U clamps and nickel-plated brass core part

  • 15” Touch screen control panel facilitating control of all functions

  • 100mm insulation for the top and SS bottom ovens

  • Insulation for dip and leach tanks

  • Inverter implemented for gear motors, covering functions such as stirrer and former turning

  • Monitoring system integrated per machine

  • Additional 1-meter cooling section after the intermediate dryer

  • Machine is equipped and ready for controlling and recording all functions through a PC

  • Comprehensive monitoring system, inclusive of hardware, software, and installation

Capacity

Operator

Power Supply

Power Consumption:

Main Supply Breaker

Machine Panel Breaker A side

Machine Panel Breaker B side

Total Motor Load A / B side

Total Heater Load A / B side

Total Load

Water Supply

Compressed Air

Total Weight

Dimensions

(length x width x height)

TECHNICAL DATA

Programmable speed in the range of 150-190 pcs./ min, translating to approx. 60-94 million pcs./ year based on 350 operation days

1 Operator

380/ 400V, 50/ 60Hz, approx. 150kW connecting power, 130 kW installed

 

200 Amps, 3 Phase

150 Amps, 3 Phase

150 Amps, 3 Phase

16 Amps / Phase / 9.4 Amps / Phase

94 Amps / Phase / 70 Amps / Phase

170 Amps /Phase

clean, soft drinking water, c. 200 l/hr.

5 bar oil/ water free approx. 0.5 m³/h (for Auto level control)

approx. 7 tons 

36.5m x 1.5m x 1.90m

Capacity

Programmable speed in the range of 150-190 pcs./ min, translating to approx. 60-94 million pcs./ year based on 350 operation days

Operator

1 Operator

Power Supply

380/ 400V, 50/ 60Hz, approx. 150kW connecting power, 130 kW installed

Power Consumption

Main Supply Breaker

200 Amps, 3 Phase

Machine Panel Braker A Side

150 Amps, 3 Phase

Machine Panel Braker B Side

150 Amps, 3 Phase

Total Motor Load A/ B Side

16 Amps / Phase / 9.4 Amps / Phase

Total Heater Load A/ B Side

94 Amps / Phase / 70 Amps / Phase

Total Load

170 Amps /Phase

Water Supply

clean, soft drinking water, c. 200 l/hr.

Compressed Air

5 bar oil/ water free approx. 0.5 m³/h

(for Auto level control)

Total Weight

approx. 7 tons

Dimensions (length x width x height)

36.5m x 1.5m x 1.90m

Capacity

Programmable speed in the range of 150-190 pcs./ min, translating to approx. 60-94 million pcs./ year based on 350 operation days

Operator

1 Operator

 

Water Supply

clean, soft drinking water, c. 200 l/hr.

Compressed Air

5 bar oil/ water free approx. 0.5 m³/h

(for Auto level control)

Total Weight

approx. 7 tons

Dimensions (length x width x height)

36.5m x 1.5m x 1.90m

Power Supply

380/ 400V, 50/ 60Hz, approx. 150kW connecting power, 130 kW installed

Main Supply Breaker

200 Amps, 3 Phase

Machine Panel Braker A Side

150 Amps, 3 Phase

Machine Panel Braker B Side

150 Amps, 3 Phase

Total Motor Load A/ B Side

16 Amps / Phase / 9.4 Amps / Phase

Total Heater Load A/ B Side

94 Amps / Phase / 70 Amps / Phase

Total Load

170 Amps /Phase

Male/ Female Condom Production Machine - Double Track

TECHNICAL DATA

Capacity

Operator

Power Supply

Power Consumption:

Main Supply Breaker

Machine Panel Breaker A side

Machine Panel Breaker B side

Total Motor Load A / B side

Total Heater Load A / B side

Total Load

Water Supply

Compressed Air

Total Weight

Dimensions

(length x width x height)

Programmable speed in the range of 150-190 pcs./ min, translating to approx. 60-94 million pcs./ year for male condoms and around 30-47 million pcs./ year for female condoms based on 350 operation days

1 Operator

380/ 400V, 50/ 60Hz, approx. 150kW connecting power, 130 kW installed

 

200 Amps, 3 Phase

150 Amps, 3 Phase

150 Amps, 3 Phase

16 Amps / Phase / 9.4 Amps / Phase

94 Amps / Phase / 70 Amps / Phase

170 Amps /Phase

clean, soft drinking water, c. 200 l/hr.

5 bar oil/ water free approx. 0.5 m³/h (for Auto level control)

approx. 7 tons 

36.5m x 1.8m x 1.90m

DESCRIPTION
  • Daily capacity (24h) of one dipping line and its components is approx. 1,600 gross or 230,000 pcs. for male condoms and 800 gross or 115,000 pcs. for female condoms

  • Shipment in 4 x40’containers

Each machine features:​

  • Nominal operational chain speed adjustable from 150 pcs./ min (5.25m/ min) up to 190 pcs/min (6.65m/min) controlled by inverter geared motor

  •  1.5kW1,000 Borosilicate glass formers, 76mmØ, with smooth surface and reservoir (other types onrequest) on line 950 formers

  • 1.5kW, 1,000 borosilicate glass formers (Ø76mm) with smooth surface and reservoir on line 950 formers (other types available on request)

  • approx. 50 spare formers are delivered

  • Additional glass formers for male condoms can be delivered as an option

  • 2 SS Dip Tanks designed for dual usage on both sides with a thermostat-controlled cooling jacket, connected to a chilling unit, supporting both low and high-pressure systems.

  • Automated removal of condoms using either double brushes or an optional underwater jet stripping system

  • Aluminum composite material cover sheet and detachable PVC curtain for dip and leach tanks

  • Automatic cleaning and drying of glass formers after stripping

  • Automatc beading staton

  • Thermostat controlled intermediate dryer, vulcanization ovens and leach tank

  • Machine is set to control and record all functions by PC

WARRANTEE PERIOD

One year–not including normal wear and tear on parts like bearings,brushes, belts, glass formers etc.

Capacity

45~55 pcs/min

 

Operator
2 to 4 operators


Carton Size Range
Min. 50 X 25X 15mm

Max. 220 X 90 X 70mm


Folded Leaflets Size
Min. 20 X 100mm~Max. 40 X 200 mm


Motor
1 HP — Index in Japan Sankyo (SANDEX)


Power Supply
220 V single phase


Compressed Air
6 bar oil and water free c. 0.5 m³/h


Dimensions
(length x width x height)
2.69m x 0.97m x 1.50m

Additional Options Available
  • SS casted U clamps and nickel-plated brass core part

  • 15” Touch screen control panel facilitating control of all functions

  • 100mm insulation for the top and SS bottom ovens

  • Insulation for dip and leach tanks

  • Inverter implemented for gear motors, covering functions such as stirrer and former turning

  • Monitoring system integrated per machine

  • Additional 1-meter cooling section after the intermediate dryer

  • Machine is equipped and ready for controlling and recording all functions through a PC

  • Comprehensive monitoring system, inclusive of hardware, software, and installation

Capacity

Programmable speed in the range of 150-190 pcs./ min, translating to approx. 60-94 million pcs./ year for male condoms and around 30-47 million pcs./ year for female condoms based on 350 operation days

Operator

1 Operator

Power Supply

380/ 400V, 50/ 60Hz, approx. 150kW connecting power, 130 kW installed

Power Consumption

Main Supply Breaker

200 Amps, 3 Phase

Machine Panel Braker A Side

150 Amps, 3 Phase

Machine Panel Braker B Side

150 Amps, 3 Phase

Total Motor Load A/ B Side

16 Amps / Phase / 9.4 Amps / Phase

Total Heater Load A/ B Side

94 Amps / Phase / 70 Amps / Phase

Total Load

170 Amps /Phase

Water Supply

clean, soft drinking water, c. 200 l/hr.

Compressed Air

5 bar oil/ water free approx. 0.5 m³/h

(for Auto level control)

Total Weight

approx. 7 tons

Dimensions (length x width x height)

36.5m x 1.8m x 1.90m

Capacity

Programmable speed in the range of 150-190 pcs./ min, translating to approx. 60-94 million pcs./ year for male condoms and around 30-47 million pcs./ year for female condoms based on 350 operation days

Operator

1 Operator

Water Supply

clean, soft drinking water, c. 200 l/hr.

Compressed Air

5 bar oil/ water free approx. 0.5 m³/h

(for Auto level control)

Total Weight

approx. 7 tons

Dimensions (length x width x height)

36.5m x 1.8m x 1.90m

Power Supply

380/ 400V, 50/ 60Hz, approx. 150kW connecting power, 130 kW installed

Main Supply Breaker

200 Amps, 3 Phase

Machine Panel Braker A Side

150 Amps, 3 Phase

Machine Panel Braker B Side

150 Amps, 3 Phase

Total Motor Load A/ B Side

16 Amps / Phase / 9.4 Amps / Phase

Total Heater Load A/ B Side

94 Amps / Phase / 70 Amps / Phase

Total Load

170 Amps /Phase

170 Amps /Phase

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